Download Section 04 ENGINE

ENGINE REMOVAL AND INSTALLATION............................................................................ 04-02-1
REMOVAL FROM VEHICLE ............................................................................................... 04-02-2
ENGINE AND MUFFLER DISASSEMBLY AND ASSEMBLY............................................ 04-02-2
INSTALLATION ON VEHICLE............................................................................................ 04-02-2
VALVE ADJUSTMENT .......................................................................................................... 04-03-1
VALVE ADJUSTMENT....................................................................................................... 04-03-2
DISASSEMBLY/ASSEMBLY ................................................................................................. 04-04-1
TOP END ............................................................................................................................ 04-04-1
TOP END REMOVAL.......................................................................................................... 04-04-2
CLEANING ......................................................................................................................... 04-04-2
DISASSEMBLY................................................................................................................... 04-04-2
INSPECTION ...................................................................................................................... 04-04-3
ASSEMBLY........................................................................................................................ 04-04-3
TOP END INSTALLATION................................................................................................. 04-04-4
BOTTOM END.................................................................................................................... 04-04-5
CLEANING ......................................................................................................................... 04-04-6
DISASSEMBLY................................................................................................................... 04-04-6
INSPECTION ...................................................................................................................... 04-04-8
ASSEMBLY........................................................................................................................ 04-04-8
COMPRESSION TEST AND ENGINE DIMENSION MEASUREMENT................................ 04-05-1
COMPRESSION TEST ....................................................................................................... 04-05-1
ENGINE DIMENSION MEASUREMENT........................................................................... 04-05-2
VALVE SPRING FREE LENGTH ........................................................................................ 04-05-2
VALVE SEAT WIDTH ......................................................................................................... 04-05-2
VALVE STEM (outside diameter) ..................................................................................... 04-05-2
VALVE GUIDE (inside diameter) ....................................................................................... 04-05-2
GUIDE-TO-STEM CLEARANCE......................................................................................... 04-05-3
CYLINDER HEAD SURFACE ............................................................................................. 04-05-3
CYLINDER INSIDE DIAMETER.......................................................................................... 04-05-3
USED PISTON MEASUREMENT ...................................................................................... 04-05-3
CYLINDER/PISTON CLEARANCE ..................................................................................... 04-05-4
RING/PISTON GROOVE CLEARANCE.............................................................................. 04-05-5
RING END GAP.................................................................................................................. 04-05-5
CONNECTING ROD BIG END SIDE CLEARANCE............................................................ 04-05-5
PISTON PIN (outside diameter)........................................................................................ 04-05-6
PISTON PIN BORE (inside diameter) ............................................................................... 04-05-6
PISTON-TO-PISTON PIN BORE CLEARANCE.................................................................. 04-05-6
CONNECTING ROD SMALL END (inside diameter) ....................................................... 04-05-6
CONNECTING ROD BIG END (inside diameter).............................................................. 04-05-6